High-load shielded control cable for continuous motion and compact 6D routing
Product Overview
This 20 million cycle ultra-high-flex high-speed shielded drag chain control cable is developed for high-load control circuits in continuously moving machinery. Its supplied construction uses fine-stranded conductors, special PVC insulation, color or numbered core identification and an improved tinned-copper braided shield with at least 85% stated coverage. Four gray-sheath reference sizes cover 4 × 0.5 to 4 × 1.5 mm². The product sheet states compliance with the TUV 2 PfG 2577 Class II requirement and specifies a compact 6D moving bend radius. All electrical, dimensional and operating values below are reproduced without alteration from the provided document.
Key Features
- Designed for 20 million flex cycles under supplied conditions
- TUV 2 PfG 2577 Class II requirement stated on product sheet
- Four-core constructions from 0.5 to 1.5 mm²
- Improved tinned-copper braid with minimum 85% coverage
- 1500 V test voltage and U0/U 300/300 V rating
- Moving bend radius 6D; fixed bend radius 4D
- Gray sheath options with verified outer diameters
Product Specifications
| 4 × 0.5 mm² | Approx. OD 7.0 mm; gray |
|---|---|
| 4 × 0.75 mm² | Approx. OD 7.8 mm; gray |
| 4 × 1.0 mm² | Approx. OD 7.7 mm; gray |
| 4 × 1.5 mm² | Approx. OD 9.6 mm; gray |
| Rated voltage | U0/U 300/300 V |
| Test voltage | 1500 V |
| Insulation resistance | Minimum 20 MΩ·km |
| Temperature, moving / fixed | -5°C to +70°C / -15°C to +80°C |
| Minimum bend radius | Moving 6D; fixed 4D |
| Shield coverage | Minimum 85% |
| Sheath notation | Black (RAL 7001), matt, as stated; specification table lists gray |
Values reproduce the supplied product sheet. Unlisted tolerances and specifications are available upon request.
Applications
- High-load drag-chain control circuits
- Machine-tool moving axes
- Industrial robotics
- High-speed automated equipment
Customization Options
- Selection among four supplied cross-sections
- Core identification and sheath marking
- Connector and terminal assembly
- Cut length, reel and OEM carton
Packaging & Shipping
Supply formats include coils, reels and export cartons selected for the approved cable diameter and length. Product reference, length, batch label, customer marking, palletization and moisture protection can be arranged. Final reel size, carton quantity and shipping weight are confirmed after specification approval.
Manufacturing & Quality Control
Production follows the approved conductor, insulation, cabling, shielding and sheathing specification. In-process checks cover conductor arrangement, dimensions and appearance. Finished-cable inspection can include continuity, insulation resistance and voltage testing where applicable.
FAQ
What details are needed for a quotation?
Send the required shielded drag chain control cable construction, length, quantity, operating conditions and termination drawing.
Can the conductor construction be customized?
Customization is available within manufacturing feasibility. Selection among four supplied cross-sections should be confirmed against your electrical drawing.
Are finished cable assemblies available?
Yes. Connectorized assemblies can be reviewed after the connector model, pinout and test requirements are supplied.
What is the MOQ?
MOQ depends on the selected construction, sheath material and packaging. Contact us for the applicable quantity.
What is the production lead time?
Lead time depends on specification approval, materials and volume and is confirmed in the quotation.
Can I request a sample?
Existing or custom pre-production samples may be available after specification review.
What quality checks are available?
Checks may include continuity, dimensions, insulation resistance, voltage testing and visual inspection according to the approved specification.
How should the cable be installed?
Observe the stated temperature and bend-radius limits, avoid twisting and provide proper strain relief.
Can marking and packaging be customized?
Connector and terminal assembly and Cut length, reel and OEM carton are available subject to order review.
Request a Quote
Send your drawing, length, quantity, bend radius, environment and termination requirements for a project quotation.
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