Shielded paired data cable for high-speed continuous-flex automation links
Product Overview
This 10 million cycle ultra-high-flex high-speed drag chain data cable is designed for paired data and signal transmission in continuously moving industrial equipment. The supplied structure combines fine-stranded conductors, special TPE core insulation, paired cabling, wrapping and an improved tinned-copper braided shield with at least 85% stated coverage. Special PVC sheathing supports repeated travel within the specified temperature and bend-radius limits. Eight reference constructions cover two to five pairs in black or green sheath versions. The exact values below reproduce the supplied technical sheet; connector termination, cable length and project-specific tolerances are available upon request.
Key Features
- Designed for 10 million flex cycles under the supplied conditions
- Two to five twisted-pair reference constructions
- Tinned copper at 0.5 mm² or below; bare copper above 0.5 mm²
- Special TPE insulated color or numbered cores
- Improved tinned-copper braid with minimum 85% coverage
- Moving bend radius 6D; fixed bend radius 4D
- Special PVC sheath with black and green options
Product Specifications
| 2 × 2 × 0.2 mm² | Approx. OD 6.0 mm; black or green |
|---|---|
| 3 × 2 × 0.2 mm² | Approx. OD 6.3 mm; black or green |
| 4 × 2 × 0.2 mm² | Approx. OD 7.0 mm; black or green |
| 5 × 2 × 0.2 mm² | Approx. OD 7.4 mm; black or green |
| Rated voltage | U0/U 300/500 V |
| Test voltage | 1500 V |
| Insulation resistance | Minimum 20 MΩ·km |
| Temperature, moving / fixed | -5°C to +70°C / -15°C to +80°C |
| Minimum bend radius | Moving 6D; fixed 4D |
| Sheath notation | Black (RAL 6018), matt, as stated on supplied sheet |
Values reproduce the supplied product sheet. Unlisted tolerances and specifications are available upon request.
Applications
- High-speed machine data links
- Drag-chain signal transmission
- Robotic and automated production cells
- Machine-tool feedback and control
Customization Options
- Pair count and 0.2 mm² reference layout
- Black or green sheath option
- Connector and pinout assembly
- Length, printing, reel and carton packaging
Packaging & Shipping
Supply formats include coils, reels and export cartons selected for the approved cable diameter and length. Product reference, length, batch label, customer marking, palletization and moisture protection can be arranged. Final reel size, carton quantity and shipping weight are confirmed after specification approval.
Manufacturing & Quality Control
Production follows the approved conductor, insulation, cabling, shielding and sheathing specification. In-process checks cover conductor arrangement, dimensions and appearance. Finished-cable inspection can include continuity, insulation resistance and voltage testing where applicable.
FAQ
What details are needed for a quotation?
Send the required high-speed drag chain data cable construction, length, quantity, operating conditions and termination drawing.
Can the conductor construction be customized?
Customization is available within manufacturing feasibility. Pair count and 0.2 mm² reference layout should be confirmed against your electrical drawing.
Are finished cable assemblies available?
Yes. Connectorized assemblies can be reviewed after the connector model, pinout and test requirements are supplied.
What is the MOQ?
MOQ depends on the selected construction, sheath material and packaging. Contact us for the applicable quantity.
What is the production lead time?
Lead time depends on specification approval, materials and volume and is confirmed in the quotation.
Can I request a sample?
Existing or custom pre-production samples may be available after specification review.
What quality checks are available?
Checks may include continuity, dimensions, insulation resistance, voltage testing and visual inspection according to the approved specification.
How should the cable be installed?
Observe the stated temperature and bend-radius limits, avoid twisting and provide proper strain relief.
Can marking and packaging be customized?
Connector and pinout assembly and Length, printing, reel and carton packaging are available subject to order review.
Request a Quote
Send your drawing, length, quantity, bend radius, environment and termination requirements for a project quotation.
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