Repeated-motion PVC power cable with 15 verified conductor configurations
Product Overview
This 10 million cycle ultra-high-flex drag chain power cable uses international-core constructions for repetitive power connections in moving machinery. Fine-stranded tinned-copper conductors, PVC core insulation, color identification, strand filling and a special PVC sheath form the supplied design. Fifteen verified configurations cover two-, three- and four-core power layouts plus combined auxiliary-core versions, with approximate outer diameters from 6.2 to 11.6 mm. The cable is intended for repeated acceleration, deceleration and bending within the stated 6D moving radius. Orange, black and gray sheath entries are preserved exactly from the supplied specification table.
Key Features
- Designed for 10 million flex cycles under supplied conditions
- Fifteen verified power and auxiliary conductor layouts
- Fine-stranded tinned-copper conductors
- PVC insulation with color-identified cores
- U0/U 300/300 V rating and 2000 V test voltage
- Moving bend radius 6D; fixed bend radius 4D
- Orange, black and gray sheath entries available as listed
Product Specifications
| 2 × 0.5 / 3 × 0.5 / 4 × 0.5 mm² | OD 6.2 / 6.5 / 7.0 mm |
|---|---|
| 2 × 0.75 / 3 × 0.75 / 4 × 0.75 mm² | OD 6.8 / 7.2 / 7.8 mm |
| 2 × 1.0 / 3 × 1.0 / 4 × 1.0 mm² | OD 7.5 / 7.8 / 8.6 mm |
| 3 × 1.5 / 4 × 1.5 mm² | OD 8.8 / 9.6 mm |
| 3 × 2.5 / 4 × 2.5 mm² | OD 10.8 / 11.6 mm |
| 4 × 0.5 + 2 × 0.3 mm² | OD 7.5 mm; orange |
| 4 × 0.75 + 2 × 0.3 mm² | OD 8.2 mm; orange/black |
| Rated / test voltage | U0/U 300/300 V / 2000 V |
| Insulation resistance | Minimum 20 MΩ·km |
| Temperature, moving / fixed | -5°C to +70°C / -15°C to +80°C |
| Minimum bend radius | Moving 6D; fixed 4D |
| Sheath notation | Black (RAL 7001), matt, as stated; table also lists orange/black/gray |
Values reproduce the supplied product sheet. Unlisted tolerances and specifications are available upon request.
Applications
- Moving machine power feeds
- Drag-chain servo auxiliaries
- Automated handling systems
- Industrial equipment wiring
Customization Options
- Conductor count and cross-section from listed options
- Orange, black or gray sheath as applicable
- Connector, terminal or plug assembly
- Cable marking and export packaging
Packaging & Shipping
Supply formats include coils, reels and export cartons selected for the approved cable diameter and length. Product reference, length, batch label, customer marking, palletization and moisture protection can be arranged. Final reel size, carton quantity and shipping weight are confirmed after specification approval.
Manufacturing & Quality Control
Production follows the approved conductor, insulation, cabling, shielding and sheathing specification. In-process checks cover conductor arrangement, dimensions and appearance. Finished-cable inspection can include continuity, insulation resistance and voltage testing where applicable.
FAQ
What details are needed for a quotation?
Send the required international core drag chain power cable construction, length, quantity, operating conditions and termination drawing.
Can the conductor construction be customized?
Customization is available within manufacturing feasibility. Conductor count and cross-section from listed options should be confirmed against your electrical drawing.
Are finished cable assemblies available?
Yes. Connectorized assemblies can be reviewed after the connector model, pinout and test requirements are supplied.
What is the MOQ?
MOQ depends on the selected construction, sheath material and packaging. Contact us for the applicable quantity.
What is the production lead time?
Lead time depends on specification approval, materials and volume and is confirmed in the quotation.
Can I request a sample?
Existing or custom pre-production samples may be available after specification review.
What quality checks are available?
Checks may include continuity, dimensions, insulation resistance, voltage testing and visual inspection according to the approved specification.
How should the cable be installed?
Observe the stated temperature and bend-radius limits, avoid twisting and provide proper strain relief.
Can marking and packaging be customized?
Connector, terminal or plug assembly and Cable marking and export packaging are available subject to order review.
Request a Quote
Send your drawing, length, quantity, bend radius, environment and termination requirements for a project quotation.
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